Case Studies
- 100% Paperless Record
- Compliance Transformation
Leading Injectable Manufacturer
Challenge:
Logsheet maintenance for Multiple PW/WFI Storage & Distribution systems was time consuming and person dependent.
Solution:
Replaced 13 numbers of control panels for different PW/WFI systems and Implemented 21CFRpart 11 with minimum downtime.
Outcome:
Save time of plant operators by implementing 100% paperless record.
- 50% OPEX Reduction
- Plant Audits & Recommendations
Injectable Manufacturing Facility
Challenge:
Frequent failure of RO membranes and EDI module.
Solution:
Upgraded pretreatment. Focus on RO recovery and PWG system plant operation philosophy. Replaced local EDI DC rectifier with genuine brand.
Outcome:
Increased life of RO & EDI module results in 50% maintenance cost reduction
- 99.8% Uptime
- Zero Downtime Achievement
Multi-Site Pharma Company
Challenge:
Frequent system breakdowns causing production delays and compliance risks
Solution:
Implemented comprehensive AMC program with predictive maintenance protocols
Outcome:
Achieved 99.8% uptime over 24 months with complete breakdown elimination